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  1. Yes it is an 8v, the steel injector bodies fret...

    Yes it is an 8v, the steel injector bodies fret against the ally head bore, excessive wear means a new head

    https://oi222.photobucket.com/albums/dd20/Crasher1964/PDinjectorboredamage-2.jpg
  2. 200 seconds is the usual period, blame the EU.....

    200 seconds is the usual period, blame the EU.....
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    It is a Hall effect sender on the master cylinder...

    It is a Hall effect sender on the master cylinder and is repaired using kit 5G0 698 459 which is 27.88 from a commercial VW dealer
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    Technically it is filled for life but unless...

    Technically it is filled for life but unless changed at around 50k, that life tends to be curtailed....
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    Yes, it is in the menus

    Yes, it is in the menus
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    You can do it, there are kits but it is very hard...

    You can do it, there are kits but it is very hard work to do it as per factory and mobile fitters get part the way there but lose it in the finishing.
  7. If it is the tandem pump, usually the fuel filter...

    If it is the tandem pump, usually the fuel filter will be heavily contaminated with oil but oil fuel in the oil on the 8 valve engine is often worn injector seats in the head.
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    There are four different colours of what is known...

    There are four different colours of what is known as the “storage bin” and to me that is “anthracite” rather than “art grey” or indeed beige or brown so I get part number 1K2 857 919 F 71N which is...
  9. It is part of its emissions strategy to speed up...

    It is part of its emissions strategy to speed up catalyst light off.
  10. Thread: Doug

    by Crasher
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    We could do with knowing which engine you have,...

    We could do with knowing which engine you have, an injector fault of a specific type can cause the 2 litre TDI to not start. Also a post of the code read would help.
  11. Thread: Greetings all

    by Crasher
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    Hello and welcome David.

    Hello and welcome David.
  12. As these are Mexican made models more akin to the...

    As these are Mexican made models more akin to the US Spec Golf 5, the wing and front bumper are specific to the Golf Variant 03/07>07/09 (also used on the Jetta)
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    On the CR TDI you MUST bleed the fuel system by...

    On the CR TDI you MUST bleed the fuel system by running the in tank pump and the high pressure electric pump on the right strut tower if one is fitted, failure to do this can damage the high pressure...
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    There is final drive oil to change but the oil in...

    There is final drive oil to change but the oil in the Mechatronic cannot be chnaged and indeed the manual says MUST not be drained as it cannot be replenished. The VW "expert" you have talked to...
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    It has to be done using a diagnostic system on...

    It has to be done using a diagnostic system on the T5, the T6 has it in the infotainment system.
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    It could be any one of a number of this from poor...

    It could be any one of a number of this from poor adjust, a bodged door or a distorted body from poor welding work or an accident, it would need to be professionally appraised by a Beetle body...
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    Doe the wipers and heater blower work? Have you...

    Doe the wipers and heater blower work? Have you checked that you do not have two blown bulbs? 6N headlight switch are known for burning out.
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    You can't tell if the battery is sufficiently...

    You can't tell if the battery is sufficiently charged by how the clocks and lights react, it needs testing with a proper battery load tester or jump pack to see if it starts BUT it does sound like...
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    It will come back...

    It will come back...
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    It will be a worn valve guide which has burnt out...

    It will be a worn valve guide which has burnt out the exhaust valve, standard fare on this engine and I have seen it on ones as low as 28K miles.
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    They are the standard springs, yes you can fit...

    They are the standard springs, yes you can fit lowering springs such as https://www.ebay.co.uk/itm/VW-T5-Box-2-0-1-9TDI-2-0TSI-2-0TDI-BiTDI-2-4WD-04-03-Eibach-Pro-Kit-/370876893719?hash=item5659fc4a17
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    And to this day the fault has not returned.... I...

    And to this day the fault has not returned.... I fitted a new convenience unit to a Passat a few weeks back and this chnaged the ABS coding to a different value and something else, I can't remember...
  23. You would need VCDS.

    You would need VCDS.
  24. That data looks OK now, try it.

    That data looks OK now, try it.
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    It was built with "1BH Suspension/shock...

    It was built with "1BH Suspension/shock absorption, standard 2" The springs should have paint marks on them for coding, the front should be 1 x grey and 1 x green marks and the rears 4 x grey so...
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