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Thread: 2005 1.4l Gearbox

  1. #1
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    2005 1.4l Gearbox

    Hi,
    I have bought this beetle for my daughter, I have been told the gearbox needs replacing, so i'm trying to identify which gearbox it is and was this 1.4l fitted to any other VW, I've done a search but not found anything, is there anyone out there who could help me with this.

  2. #2
    Administrator Keithuk's Avatar
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    Welcome to the forum.

    Its nice to see you made an intro on your own.

    You need to look at the data sticker. Data Sticker/Options Sticker and Engine Codes

    Is it an manual or auto gearbox the 6 speed DSG were fitted to later years?

    e.g.

    Manufacturer: VW, Date(s) Used: 01/2003-07/2005, Model: Beetle Cabriolet, Transmission Code: FDS, Transmission Type: 5S, Remarks: 02J Gearbox
    Manufacturer: VW, Date(s) Used: 01/2003-07/2006, Model: Beetle Cabriolet, Transmission Code: FCH, Transmission Type: 5S, Remarks: 02J Gearbox
    Manufacturer: VW, Date(s) Used: 01/2003-08/2006, Model: Beetle Cabriolet, Transmission Code: EGX, Transmission Type: 5S, Remarks: 02J Gearbox
    Manufacturer: VW, Date(s) Used: 09/2002-08/2006, Model: Beetle Cabriolet, Transmission Code: EGT, Transmission Type: 5S, Remarks: 02J Gearbox
    Manufacturer: VW, Date(s) Used: 06/2003-08/2006, Model: Beetle Cabriolet, Transmission Code: EGS, Transmission Type: 5S, Remarks: 02J Gearbox

    As taken from my new VAG Engine & Transmission Codes

    Your car spec says BCA engine code where did you get that from?

    Manufacturer: VW, Date(s) Used: 07/2005-09/2010, Model: Beetle Cabriolet, Engine Code: BCA, 55Kw, 75PS, 1.4 Ltr, 4 Cyls, Remarks: 16v Bosch Motronic ME 7.5.10, MPI
    2010 Golf GTD (170) CBBB, 5 Door, Shadow Blue (P6/D5Q), Transmission Code: KXZ, Flat Tyre Indicator, Basic Protection Pack + VCDS.


  3. #3
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    Thanks Keith, I will take a look for the data sheet, I know it is a 5 speed manual.
    2005 Beetle Luna Cabriolet 1.4 75PS BCA

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    Administrator Crasher's Avatar
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    Private message me the reg number and I can tell you the box code.
    2003 Skoda Octavia VRS Estate. APR 98RON remap, APR R1 diverter valve, Jetex exhaust, K&N panel filter, 7.5x18 Alutec Monstr wheels with 225/40 18 Uniroyal Rainsport 3 tyres.
    2006 Polo GTI 1.8T, APR 95RON remap
    1988 Golf 2 GTI 16 valve, 2.2 with Weber Alpha injection
    1983 Golf 1 GTI 8 valve, 2 litre with Eurospec racing 42/36 head
    1972 1302LS auto 1641cc conversion

    Vile Invention

    Dark was that day when Diesel conceived his grim engine that begot you, vile invention, more vicious, more criminal than the camera even, metallic monstrosity, bale and bane of our culture, chief woe of our Commonweal. How dare the Law prohibit hashish and heroin yet license your use, who inflate all weak inferior egos? Their addicts only do harm to their own lives: you poison the lungs of the innocent, your din dithers the peaceful, and on choked roads hundreds must daily die by chance-medley. Nimble technicians, surely you should hang your heads in shame. Your wit works mighty wonders, has landed men on the Moon, replaced brains by computers, and can smithy a "smart" bomb. It is a crying scandal that you cannot take the time or be bothered to build us, what sanity knows we need, an odorless and noiseless staid little electric brougham.

    W.H. Auden (1907-1973), A Curse:

  5. #5
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    Just an update, I have a mechanic friend taking the gearbox off for me next weekend, So I am going to take a look myself to see the damage, I managed to find one used gearbox for 420 if all else fails.
    2005 Beetle Luna Cabriolet 1.4 75PS BCA

  6. #6
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    Click image for larger version. 

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    Hi Again,
    Gearbox out, removed bell housing, found the roll pin out of the diff had broken, the main pin moved and was rubbing on the casing, so I'm trying to find out if the bell housing is the same on all new beetle's, what I was hoping to do was buy a cheaper box just for the housing or even buy a used bell housing, any ideas anyone??
    Thanks John( the numbers on one of the photos is i think just the bell housing number)
    2005 Beetle Luna Cabriolet 1.4 75PS BCA

  7. #7
    Administrator Crasher's Avatar
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    The housing is 400 but it is very difficult to set up to the diff and shafts, it is all done with multiple shims although the 02T is easier than the eraser 02K boxes. The differential is the worst bit.
    2003 Skoda Octavia VRS Estate. APR 98RON remap, APR R1 diverter valve, Jetex exhaust, K&N panel filter, 7.5x18 Alutec Monstr wheels with 225/40 18 Uniroyal Rainsport 3 tyres.
    2006 Polo GTI 1.8T, APR 95RON remap
    1988 Golf 2 GTI 16 valve, 2.2 with Weber Alpha injection
    1983 Golf 1 GTI 8 valve, 2 litre with Eurospec racing 42/36 head
    1972 1302LS auto 1641cc conversion

    Vile Invention

    Dark was that day when Diesel conceived his grim engine that begot you, vile invention, more vicious, more criminal than the camera even, metallic monstrosity, bale and bane of our culture, chief woe of our Commonweal. How dare the Law prohibit hashish and heroin yet license your use, who inflate all weak inferior egos? Their addicts only do harm to their own lives: you poison the lungs of the innocent, your din dithers the peaceful, and on choked roads hundreds must daily die by chance-medley. Nimble technicians, surely you should hang your heads in shame. Your wit works mighty wonders, has landed men on the Moon, replaced brains by computers, and can smithy a "smart" bomb. It is a crying scandal that you cannot take the time or be bothered to build us, what sanity knows we need, an odorless and noiseless staid little electric brougham.

    W.H. Auden (1907-1973), A Curse:

  8. #8
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    Hi,
    I'm back again with an update, I took the bell housing to a fabrication shop and had it repaired, so I'm happy with that, but i'm trying to identify and buy this bronze part, both were broke

    https://www.flickr.com/photos/181942...posted-public/

    https://www.flickr.com/photos/181942...posted-public/

    https://www.flickr.com/photos/181942...posted-public/
    Last edited by tojjm; 11-06-19 at 20:35. Reason: photos did not work
    2005 Beetle Luna Cabriolet 1.4 75PS BCA

  9. #9
    Administrator Crasher's Avatar
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    The pictures won't show, use filkr or photobucket
    2003 Skoda Octavia VRS Estate. APR 98RON remap, APR R1 diverter valve, Jetex exhaust, K&N panel filter, 7.5x18 Alutec Monstr wheels with 225/40 18 Uniroyal Rainsport 3 tyres.
    2006 Polo GTI 1.8T, APR 95RON remap
    1988 Golf 2 GTI 16 valve, 2.2 with Weber Alpha injection
    1983 Golf 1 GTI 8 valve, 2 litre with Eurospec racing 42/36 head
    1972 1302LS auto 1641cc conversion

    Vile Invention

    Dark was that day when Diesel conceived his grim engine that begot you, vile invention, more vicious, more criminal than the camera even, metallic monstrosity, bale and bane of our culture, chief woe of our Commonweal. How dare the Law prohibit hashish and heroin yet license your use, who inflate all weak inferior egos? Their addicts only do harm to their own lives: you poison the lungs of the innocent, your din dithers the peaceful, and on choked roads hundreds must daily die by chance-medley. Nimble technicians, surely you should hang your heads in shame. Your wit works mighty wonders, has landed men on the Moon, replaced brains by computers, and can smithy a "smart" bomb. It is a crying scandal that you cannot take the time or be bothered to build us, what sanity knows we need, an odorless and noiseless staid little electric brougham.

    W.H. Auden (1907-1973), A Curse:

  10. #10
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    Quote Originally Posted by Crasher View Post
    The pictures won't show, use filkr or photobucket
    I'm not sure what happened to the other post, her are the photos
    Thanks
    John

    https://www.flickr.com/photos/181942...posted-public/

    https://www.flickr.com/photos/181942...posted-public/

    https://www.flickr.com/photos/181942...posted-public/
    2005 Beetle Luna Cabriolet 1.4 75PS BCA

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