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EGR issues and limp mode

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40K views 15 replies 6 participants last post by  Keithuk  
#1 ·
Hi,
I'm look for any advice and guidance on an issue I have with my 2009 Passat 2.0 TDI-CR, 140PS - mileage 129,000

About 8 weeks ago on longish journey the car dropped into limp mode with the flashing glow plug warning. When I restarted the fault light disappeared and car drove as normal.

I read the fault code and it was 01027 pointing to an EGR issue. Took off the EGR and anti-shudder valve and cleaned both - neither was especially gunged up.

On a recent long motorway trip I had about 5 or 6 occasions of it going to limp mode but on each occasion it cleared when the ignition was turned off.

Decided to change the EGR and replaced it with a Valeo part (700424) and expected that to resolve the issue.

Long trip yesterday (circa 200 miles) same fault occurred but only once - same fault code and cleared with ignition cycle.

The fault does not seem to happen on short journeys so may be related to higher engine revs, equally I don't think its related to acceleration but I could be wrong.

Any thoughts on what to look at next?

I realise this is probably not related but the emission fix software update has been done.
 
Discussion starter · #5 ·
I don't have VAG-COM/VCDS.

If there is anyone in the Hants area that has a copy and would be prepared to run a scan that would be really helpful.

Apart from a scan are there any ideas of where else to look.

Grateful for any assistance as trying to avoid going to VW dealer for all the obvious reasons.

Thanks